Abb Robot Maintenance Manual



(always reference the manuals that come with your robot)

Robot PM Checks or actions to perform

Back up Software (both image and separated files if possible)
Clean limit switches and check for free movement
Replace robot batteries 1/year
Replace RAM B/U batteries 1/year
Clear alarms and check cycle power after replacing batteries
Clean controller cooling fans, check operation
Check fans on drives are running in controller cabinet
Check fans exchanging outside air into controller
Replace controller air intake filter
Control connections
Robot cables for damage or wear
Robot cable connections
Incoming voltage
Mechanical hardware for looseness (end of arm tooling, robot base, fixtures, etc.)
Axis following error
Axis brake functionality
Axis vibration- hold hand on axis casting and jog robot in slow and fast speed
Axis repeatability and backlash
Check belts if used for some of the axis

Robot Grease and oil replacement

(Use recommended grease!!! Or Serious damage will occur)
Be sure to burp the grease out by moving the robot after pumping through
If using a pneumatic or electrical grease gun. Make sure the output pressure is within
Robot manufacturers recommendations
Move robot to proper position to check oil levels (some models)
Axis 1 reducer
Axis 2 reducer
Axis 3 reducer
Axis 4 reducer
Axis 5 reducer
Axis 6 reducer
Axis 7 reducer

Gripper type end of arm tooling

Check end of arm tooling for loose bolts
Check air regulator set properly
Clean valving
Clean air exhaust mufflers
Check air pressure settings
Check flow controls if used
Check for damaged air lines
Check for damaged seals or clean if robot changes tools
Check electrical connections and wiring for damage

Vacuum type end of arm tooling

Check air vacuum line filter
Clean valving
Clean air exhaust mufflers
Check air pressure settings
Check for damaged air lines
Check for damaged seals or clean if robot changes tools
Check electrical connections and wiring for damage

Rotary motion type end of arm tooling

Check rotary tool turns freely
Check flow controls if used
Check regulator pressure if air powered
Check for damaged air lines
Check for damaged seals or clean if robot changes tools
Check electrical connections and wiring for damage

If equipped with linear rails

Check CAM followers
Check linear guides for wear or spalling
Grease Linear guides if required (Do not over grease!!view manufacturers recommendations)
Clean limit switches to see if they actuate freely

Abb Flexpicker Manual

AbbAbb robot preventive maintenance manualAbbManual

Abb Manuals Downloads

Page 76 ABB AS, Robotics Robotics and Motion Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 ABB Engineering (Shanghai) Ltd. Robotics and Motion No. 4528 Kangxin Highway PuDong District SHANGHAI 201319, China Telephone: + 6666 ABB. ICR electronic technicians specialize in robotic part repair within critical industrial parts refurbishing the crucial components within. Our mechanical division specializes in refurbishing servo motors and robot wrists, and our in-house engineering team designs and builds custom robotic test simulators with actual industrial robots. ABB Robotic Electrical/Maintenance Course Objectives: This robotic training course electrical and maintenance covers the major elements of a typical robotic welding system with an emphasis on preventative maintenance and troubleshooting techniques. This abb robot maintenance manual, as one of the most full of life sellers here will agreed be in the course of the best options to review. If your library doesn't have a subscription to OverDrive or you're looking for some more free Kindle books, then Book Lending is a similar service where you can borrow and lend books for your. According to the manual, SafetyControllerSyncRequest is for harwaresync only. I think you're supposed to call it when the robot is at the sync switch. 0 Share on Facebook.